Electric Motor Design Engineer
At ACE Thermal Systems, we design, engineer, manufacture, and support high-performance environmental control systems (ECS) and components for extreme temperature and operating conditions and reliable everyday use.
As your single source, dedicated supplier for bleed air systems, air conditioning systems, cabin pressure control systems, components, and more, the ACE team acts as a key extension of your team, providing intelligent innovation and proven design methodologies to deliver safe, reliable, air control technologies and systems for aircraft.
Our mission is to be the trusted source of mission critical products and services for Aerospace and Defense customers. We do this by exceeding customer expectations through innovative products and processes. We are committed to fostering a dynamic, collaborative environment that encourages professional growth and innovation.
***THIS POSITION IS LOCATED IN SEMINOLE, OK***
Summary:
The Electric Motor Design Engineer will lead reverse engineering projects of DC and AC motors. Responsibilities include:
- Design and develop AC and DC electric motors (e.g., induction, PM, BLDC, synchronous, etc.).
- Perform electromagnetic, thermal, and mechanical analysis using simulation tools (FEA/CFD).
- Lead and perform reverse engineering efforts including: full motor teardown and documentation, dimensional analysis and material identification, winding analysis and replication, and magnetic circuit evaluation.
- Create detailed CAD models, drawings, and manufacturing documentation.
- Develop motor performance specifications and validation test plans.
- Conduct performance testing (efficiency, torque, speed, thermal, vibration, noise).
- Analyze and optimize motor efficiency.
- Work closely with manufacturing to ensure design for manufacturability.
- Support prototyping, troubleshooting, and root cause analysis.
- Evaluate competitor products and recommend design improvements.
- Ensure compliance with applicable industry standards.
- Lead programs through production launch, including supplier selection and qualification.
- Ownership of developing validation methodologies to correlate simulation results with physical test data.