Senior Manager/Deputy General Manager Production

Responsibilities:

EHS:

Must ensure that all his team workers use all mandatory (Safety Helmet, Safety Goggle, Safety Shoes
& High Visibility Jacket) and relevant work related PPE's before starting any activity
Ensure daily Safety Toolbox Meeting at the beginning of shift in all lines/equipments
Must ensure effective implementation & sustenance of all work permits, Company's cardinal rules &
Take 5 in their respective sections & area .
Must ensure the active participation in reporting, investigation, rectification / compliance of both
corrective & preventive measures of all incidents, accidents & SOFI items.
Must actively participate in all Company's Safety program / drives (S7, SCIT, EHS Peer Review
Audit, 5S etc.) and drive its effective implementation and sustenance in their respective work areas
& team .
Must conduct monthly 5S & S7 audit.
Must coach all his team members on Safe Behaviours & initiate disciplinary action on any safety rule
violation as per company policy.

JOB RELATED:

Ensuring the timely production of Monolithics & Ready shape (Lance & PCPF shapes) Products as
per dispatch / S&OP plan.
Production Planning and provide Raw Material & other consumables requirements to the PPC
Team.
Mass balance of raw materials and finished goods.
Ensuring smooth operation and process control of the equipment.
Coordination with stores for other consumable material ( i.e.Packing, chemical, tools, safety item etc.)
Conduction Job-specific trainings including SOP, HIRA etc.
Meeting statutory and regulatory norms like factory inspection, stock taking audit, ISO audits etc.
Meeting IMS standards in process and maintaining documentation.
Actively participate in continuous improvement programs and Opex initiatives.
Involvement in Day to Day activities of Crushing & Grinding circuit.
Meeting all KPIs related to production.
Interaction with internal & external stakeholders.
Preparation and verifying all contractor bills related to production.
Conducting vendor and customer visits as and when required.
Contributing in relevant Capex projects meeting all deliverables.
Contributing in Developmental jobs.

Detailed Job Description:

1. SAP –PP module operation.

Making production order of all products.
Creating and maintaining BOM & Routing of products in SAP.
Running and maintaining standard cost of all WIP & FG products.
Stock monitoring of Monolithics Line Finished Goods and raw materials.
Cost control (raw material, labour, power, depreciation, packing cost etc) and cost analysis of products.

2. Reports:

Daily production data reporting of all production lines and variance analysis.
Maintaining monthly reports pertaining to all production lines, weighment report etc
Headcount reporting
Monthly billing reconciliation of contractors.
Maintaining all data of Power app.
Preparing monthly and quarterly plant performance review reports.

3. Quality Related:

4. Projects:

5. Developmental jobs & OPEX

6. Statutory compliance jobs

7. EHS activities and compliance of audit findings

Monthly audits (Internal & External), conducting HIRA and other risk assessments.
Ensuring all EHS guidelines and protocols are followed.

Profile/Competencies:

Education - B. Tech- Ceramic Engineering/ Chemical Engineering/ Mechanical Engineering
Background - Preferably worked before in Refractory Production unit
Level of experience – 10-15 years minimum

Preferred certification:

Work experience:

Earlier work experience in the Refractory Industry in production unit.
Preference will be given to the candidates having experiences in manufacturing of Refractory products.
Experience in operation & process controls of Calcination, drying, crushing and grinding operation and
material handling equipment are desirable. Sound knowledge of SAP and Microsoft office is required.

See also